Liberty Plastics Increases Turns 8,000% for Large Food Manufacturer
Project Overview
Your production materials shouldn’t cause disruptions to the manufacturing process—that’s just counterintuitive. When a multi-national food manufacturer’s paper boxes caused jams and shutdowns during production, Liberty Plastics, Inc. stepped in and offered a more durable, reusable, corrugated paper box solution—one that could withstand the moisture-rich factory envi-ronment. We created a custom solution that would streamline the production process and deliver measurable savings long-term.
Challenge
Liberty Plastics needed to find a solution that could withstand 50 turns and deliver measurable business growth over time. Boxes needed to:
- Store flat and quickly pop into shape
- Withstand wet environments
- Withstand automated machines
- Withstand 50 cycle turns
- Come in a recycleable material
Solution
We achieved 80+ turns with our reusable packaging solution, which comes without glues or staples. The HDPE corrugated material offered the right durability, strength, rigidity, and moisture resistance to see on-time production and cost savings over time.
- Achieved over 80 turns.
- Interior arm and bottom tray design.
- Chart printed on side to measure turns.
- HDPE corrugated to withstand moisture.
- Collapsable design lies flat.
Services Provided
- In-house custom design capabilities
- HDPE corrugated material
- Die-cut & scoring
- Printing
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